7 Facts About Tungsten Carbide Burrs and How To Use Them (2022)

What are Burrs?

Carbide Rotary Burrs, often referred to as rotary files or die grinder bits are used for cutting, shaping, and grinding, and for the removal of sharp edges, burrs and excess material (deburring).

Helpful notes: For drilling holes in hard metals you would need to use carbide micro drills or carbide straight shank drills. For cutting slots, routing, profiling, contouring, counter-boring, and reaming you would use a a carbide end mill, carbide slot drill or a carbide router. For cutting and shaping stone or glass you would use a Diamond Burr.

1. Carbide Burrs Can be Used on Many Materials

Die grinder bits can be used on a multitude of materials: metals including steel, aluminum and cast iron, all types of wood, acrylics, fibreglass and plastics. Carbide burrs are also perfect for working on softer metals such as gold, platinum and silver as they last a long time with no chipping or breaking.

  • Steel, Carbon Steel & Stainless Steel
  • Cast Iron
  • Aluminium
  • Titanium
  • Cobalt
  • Nickel
  • Gold, Platinum & Silver
  • Ceramics
  • Fibreglass
  • Plastic, Carbon Fiber Reinforced Plastic (CRP), Glass Fibre Reinforced Plastic (GRP)
  • Brass, Copper & Bronze
  • Zinc
  • Wood

Different cuts of carbide burrs are best suited to certain materials, see the next point below to find out about the different cuts.

What Do You Use Carbide Burrs (Die Grinder Bits) In?

Yes, the clue is in the title...Ideally carbide burrs are used in Air Tools i.e Die Grinders, Pneumatic rotary tools and high speed engravers. Micro Motors, Pendant Drills, Flexible Shafts, and hobby rotary tools such as a Dremel.

Helpful note: Always use a handpiece that runs true (with no wobble)

Who Uses Carbide Burrs?

Carbide burrs are widely used for metalwork, tool making, engineering, model engineering, wood carving, jewellery making, welding, chamferring, casting, deburring, grinding, cylinder head porting and sculpting.

They are used in the aerospace, automotive, dental, metal sculpting, and metal smith industries; to name but a few.

See Our Complete Carbide Rotary Burrs Range

2. Carbide Burrs Commonly Come in Two Cuts; Single Cut and Double Cut (Diamond Cut)

Single cut (one flute) carbide burrs have a right handed (Up cut) spiral flute. These tend to be used with stainless steel, hardened steel, copper, cast iron, and ferrous metals and will remove material quickly. Use for heavy stock removal, milling, deburring and cleaning.

  • Heavy removal of material
  • Milling
  • Deburring
  • Cleaning
  • Creates long chips

Double cut carbide burrs tend to be used on ferrous and non ferrous metals, aluminium, soft steel and also for all non-metal materials such as plastics and wood. They have more cutting edges and will remove material faster. These are the most popular cut and will see you through most applications.

(Video) tungsten carbide Rotary Burr test

Double cut are sometimes referred to as Diamond Cut or Cross Cut (2 flutes cut across each other) . They will leave a smoother finish than single cut due to producing smaller chips as they cut away the material. Use for medium-light stock removal, deburring, finishing and cleaning.

  • Medium- light removal of material
  • Deburring
  • Fine finishing
  • Cleaning
  • Smooth finish
  • Creates small chips

The below image indicates the double cut, single cut and again, the double cut or diamond cut.

Shank sizes of your carbide burrs:

The shank is the mount of your burr that fits into your rotary tool, die grinder, micro motor etc; so to make it clear, it is the opposite end to the working part of the tool. These are usually found in the following shank sizes:

  • 1.6mm or 1/16"
  • 2.35mm or 3/32"
  • 3mm or 1/8"
  • 6mm or 1/4"

3. The Various Shapes of Carbide Burrs and How To Use Them

Making a decision on what shape to use will depend on the profile or cut you are looking to achieve.

These different shaped burs will get into many a nook and cranny and produce some interesting profiles.

Carbide Ball Burrs

Use a ball or spherical shaped carbide burr to create concave cuts in your material or to shape and hollow out an area. Small carbide ball burrs from as tiny as 0.5mm in diameter are ideal for intricate carving projects. Many wood carvers, stone carvers and metal engravers use these carbide carving burrs in a hobby drill, micro motor or a high speed handpiece. As we mentioned before, make sure to use a handpiece that runs true i.e with no wobble.

See Our Complete Range of Carbide Ball Burrs

Carbide Tree Burrs

Use for rounding off edges and making concave cuts. Use the pointed end for cutting in hard to reach areas and acute angled contours.

(Video) What are tungsten carbide burs used for?

Carbide Inverted Cone Burrs

Use inverted cone shaped tungsten carbide burrs for making v-cuts and rear side chamfering.

Carbide Pointed Cone & Carbide Round Nose or Ball Nose Burrs

Good for rounded edges and surface finishing in difficult to reach areas or tight and narrow angles and contours. The round nose or ball nose cone are often referred to as a taper shape.

Cylinder Burrs. Round Nose/Ball nose/End Cut

7 Facts About Tungsten Carbide Burrs and How To Use Them (10)

7 Facts About Tungsten Carbide Burrs and How To Use Them (11)

7 Facts About Tungsten Carbide Burrs and How To Use Them (12)

Choose from an end cut cylinder (with a cutting edge on the end) for contour finishing. Cylinder without end cut (flat on the end and no cutting edge) for contour finishing and right angled corners or a round nose or ball nose shape which is a cylinder shaped carbide burr but with a rounded head.

See Our Complete Range of Carbide Cylinder Burrs

(Video) Tungsten carbide vs steel: a wear comparison

Oval Burrs

Flame Burrs

Oblate Spheroid

A wheel shaped burr with a smooth top, round edges and fluted sides. Great for channel work and shaping.

Countersink Burrs

Choose from 60 degree or 90 degree angle countersink burs, sometimes referred to carbide cone burrs. These are ideal for beveling, counter-boring, chamfering and for getting into acute angled areas of your work.

See Our Complete Range of Carbide Countersink Burrs

Carbide Burr Set

Small carving projects with intricate detailing often require multiple burrs of different shapes, this is when a carbide burr set comes in handy.

"I love the smaller version and range of points in this carbide burr set. I work on Whitby Jet which is 3-4 on the Moh hardness scale. The material is a natural organic fossil and does have the occasional inclusion of other minerals in it. These can be calcite grains (called spar) or flecks of pyrites both of which are much harder than the Jet. This is where the benefits of the sharpness of the cut and the lovely variety of points in these carbide burrs works well" - Hal Redvers-Jones. The Whitby Jet Heritage Centre.

4. What Speed or RPM should you use your Carbide Burrs?

The speed at which you use your carbide burr in your rotary tool or die grinder will depend on the material you're using it on and the contour being produced, but it's safe to say you do not need to exceed speeds of 35,000 RPM. The table below shows some approximate speeds.

(Video) Tungsten Carbide vs. Cobalt

Helpful note: If the burs are chipping easily this could be due to the speed being too slow. However, it's ideal to start the cutting slow, increasing the speed as you go along. High speeds will prevent clogging in the flutes of your burrs.

Diameter of BurrRPM
1.6mm or 1/16"25,000 - 35,000
2.35mm or 3/32"17,000 - 26,000
3mm or 1/8"17,000 - 26,000
6mm or 1/4"11,000 - 16,500
12mm or 1/2"8,000 - 12,000
16mm or 5/8"7,650 - 11,500

See Our Complete Burrs Range

5. Do Not Apply Too Much Pressure

As with all drill bits and burrs, let the burr do the work and apply only a little pressure otherwise the cutting edges of the flutes will chip away or become smooth too quickly, reducing the life of your burr.

6. Carbide Burrs are Harder than HSS Burrs

Good quality Carbide Burrs are machine ground from a specially chosen grade of carbide. Due to the extreme hardness of the Tungsten Carbide they can be used on much more demanding jobs than HSS (High Speed Steel).

Carbide Burrs also perform better at higher temperatures than HSS so you can run them hotter, for longer.

HSS burrs will start to soften at higher temperatures so carbide is always a better choice for long term performance.

What Are The Advantages of Tungsten Carbide Burrs?

  • Long life
  • Use for long production runs
  • High stock removal
  • Ideal for using on many hard and tough materials
  • Ideal for Deburring, finishing, carving, shaping and smoothing welds, moulds, dies and forgings

7. Keep The Carbide Burr On The Move

When using your die grinder bit try not to keep it still for too long as this will prevent the burr from digging and jabbing into your material causing unsightly marks and roughness.

End on an 'up' stroke for a smoother finish to your work.

Helpful note: Using a carbide burr on Soft Cast iron is a great way to de-clog them.

I hope you feel better informed now as to how you should use your carbide burrs, why you should use them and what you should use them on.

Helpful note: Carving Stone

For carving into stone you will need to use Diamond Burrs.

Stay Safe:

  • Always ensure your burr shank is well inserted into your collet and clamped down tightly
  • Keep pressure light and keep the bur moving, focusing on the highest material first
  • Ensure your work is secured tightly to your work bench
  • Don't snag or jam your burr into your work
  • Wear eye protection as a minimum, but better still use a full shield for your face

Buying Carbide Burrs

Eternal Tools have a good selection of premium quality carbide burrs available for you to purchase from their online shop. For larger quantities or unusual shapes please contact them.

(Video) Understanding Cemented Tungsten Carbide: Defining & Evaluating Toughness

FAQs

7 Facts About Tungsten Carbide Burrs and How To Use Them? ›

Carbide burrs are widely used for metalwork, tool making, engineering, model engineering, wood carving, jewellery making, welding, chamferring, casting, deburring, grinding, cylinder head porting and sculpting.

What is tungsten carbide burr? ›

1 2 3 4 5. Burrs – also known as “rotary files” – are small, rotating cutting tools. They're somewhat similar to files, except that rather than cutting with a linear motion, they cut with a rotary motion, rotating at high speeds to cut and finish metal workpieces.

What are stone burrs used for? ›

They can be used for cutting, engraving, shaping, filing, grinding and texturing, and are suitable to use with ceramics, glass, plastics and stone as well as softer metals such as gold, silver and platinum. Sintered burrs have a longer tool life, as coated tools tend to wear out quite quickly.

What are Burr tools? ›

Burrs or burs (sometimes called rotary files) are small cutting tools; not to be confused with small pieces of metal formed from cutting metal, used in die grinders, rotary tools, or dental drills.

Can you sharpen carbide burrs? ›

Sharpening Carbide Cutters (Woodturning How-to) - YouTube

Does Tungsten Carbide cut glass? ›

Many tools for cutting, shaping, drilling and sharpening are now made using Tungsten Carbide for uses in Jewellery Making, Stone Carving, Glass Art and Wood Carving because of it's extreme hardness, toughness and durability.

Can Tungsten Carbide cut steel? ›

Carbide Burrs Can be Used on Many Materials

Die grinder bits can be used on a multitude of materials: metals including steel, aluminum and cast iron, all types of wood, acrylics, fibreglass and plastics.

What is a burr metal? ›

A metal burr from thermal cutting. In the context of metal manufacturing, a burr refers to the formation of rough edges or ridges on the metal piece. The reason behind it lies in the manufacturing process and the tools involved in its production.

What is a burr plant? ›

A bur (also spelled burr) is a seed or dry fruit or infructescence that has hooks or teeth. The main function of the bur is to spread the seeds of the bur plant, often through epizoochory.

What is in tungsten carbide? ›

What is the Tungsten Carbide Material? The general term “carbide” simply means it's a compound using carbon and a less electronegative element. Tungsten carbide contains equal parts carbon and tungsten and starts life as a powder.

What are carbide bits used for? ›

Carbide (Carb) is the hardest and most brittle of the drill bit materials. It's used mostly for production drilling where a high-quality tool holder and equipment is used. It should not be used in hand drills or even drill presses. These drill bits are designed for the most demanding and hardest materials.

Cutting.. You can also use the carbide burrs in:. Single cut carbide burrs can remove materials quickly than other cuts.. Thus, it can provide v cuts on a material.. Aluminum cut carbide burrs can help in non-ferrous processing materials.. Deburring, engraving, carving, shaping, and cutting.. Cutting.. The outstanding performance of carbide burrs for wood carving and quality design allows them to process other materials.

You should note that carbide rotary burrs are often referred to as rotary files or die grinder bits and are used to cut, shape, grind and remove sharp edges, burrs, and excess materials.. There are parallel sides on the end of the carbide burr, and there is no cutting face on either side of this burr.. Using light pressure when working with any burr made from carbide is recommended to prevent the burr from damaging the material.. The carbide burrs are the ideal burr for soft metals such as gold, platinum, and silver because they are guaranteed to last a long time without breaking or chipping.. There are, however, a variety of carbide burr cuts that will be better suited to certain materials; for more information on the type of burr cuts you need, please continue reading.. The carbide burrs come in various sizes and shapes, and both single-cut burrs and double-cut burrs are available.. It is directly related to the size of the burr than the speed of a carbide burr will be.. Now that you know different carbide rotary burrs and their applications let’s understand how to use a carbide rotary burr.. So that your tool and your burr work together, you must now select the right burr size for your tool.. Burrs can be used at various speeds depending on their size, the type of steel from which they are manufactured, and the type of material they are meant for, so it is important to follow the manufacturer’s instructions when sharpening burrs.. For example, you can use round carbide burrs from carbide for steel to produce cylindrical carbide burrs from carbide for steel.. Unlike carbon steel burrs, Carbide Burrs for Steel is designed to remove the usual carbon steel and grind more aggressively in highly tough steel, such as stainless steel, titanium steel, and alloy steel.

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Carbide burrs can be used on many materials.. What Do You Use Carbide Burrs In?. Who Uses Carbide Burrs?. Click HERE for Cylinder shape without End Cut. Click HERE for Cylinder shape with End Cut. Choose from an end cut cylinder (with a cutting edge on the end) for contour finishing.. Cylinder without end cut (flat on the end and no cutting edge) for contour finishing and right angled corners or a round nose or ball nose shape which is a cylinder shaped carbide burr but with a rounded head.. The speed at which you use your carbide bur in your rotary tool will depend on the material you're using it on and the contour being produced but it's safe to say you do not need to exceed speeds of 35,000 RPM.

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Tungsten Carbide Burrs.. Which Tungsten Carbide Burr SHape & Cut Type Do I Need?. Tts in the Tonsiki 20pcs Tungsten Carbide Rotary Burr Set are the best May 26, 2021 · Dremel has provided me this product in exchange for an honest review.. Carbide Rotary Burr Set, Carbide Carving Bits - 10 Pcs 3mm 1/8" Shank, Double Cut Head Tungsten Carbide Rotary Burrs for Woodworking, Drilling, Carving, Engraving, Polishing 3.7 out of 5 stars 4 £7.99 £ 7 .. Shop Tungsten Carbide Burr Set 1/4" Shank 10PC Double Cut Rotary Cutting Burrs Die Grinder Bits for Steel and Wood Working, Grinding, Carving, and Engraving.

get price Carbide burrs are used on a variety of materials including aluminum, metals, steel, cast iron, fiberglass, wood, acrylics, and plastics.. Carbide Burrs Commonly Come in Two Cuts; Single Cut and Double Cut (Diamond Cut) Single cut (one flute) carbide burrs have a right handed (Up cut) spiral flute.. Tungsten carbide burrs are hand held tungsten carbide tool designed for: Effective freehand stock removal ; Weld preparation and removal (no contamination). Syndent Carbide burr, also called metal burr or carbide burr tool, is manufactured for different field uses.. Carbide Diamond Burs Instructions for Use Device Description Dental Bur Indications for Use: A dental bur is a rotary cutting device made from carbon steel or tungsten carbide intended to cut hard structures in the mouth, such as teeth or bone.

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Burs are generally known as either a carbide bur or a diamond bur.. A dental bur is a rotary drill bit made of steel, stainless steel, diamond grit or tungsten carbide.. Burs .. Tungsten Carbide Burs.. Burs .. Tungsten Carbide Burs.. The cutting efficiency of Axis Dental tungsten carbide burs allows for easy work on both rough and flat surfaces, always with the best quality.

Due to its high hardness, heat resistance, corrosion resistance, wear resistance, excellent strength and toughness, tungsten carbide can be widely applied to machinery parts.. Carbide rod is a new technology and new material, mainly used in the manufacture of metal cutting tools, wood, plastics and other industries that require hardness and wear resistance & corrosion resistance.. Process flow The main process flow includes powder milling formula according to application requirements → wet milling → mixing → crushing → drying → sieving → adding forming agent → re-drying → sieving to obtain a mixture → granulating → pressing → forming → low-pressure Sintering → Forming (blank) → Cylindrical grinding and fine grinding (the carbide blank does not have this process) → Detecting dimensions → packaging → warehousing.. Features The carbide plate has high hardness, good wear resistance, high strength and toughness, heat resistance, corrosion resistance and a range of excellent properties.. Grades The tungsten carbide rotary burr can be used to process cast iron, cast steel, carbon steel, alloy steel, stainless steel, hardened steel, copper and aluminum.. The carbide mold has high hardness, high strength, corrosion resistance, high-temperature resistance and small expansion coefficient, generally composed with tungsten cobalt.. Classifications, grades and features Tungsten carbide ball mainly includes blanks ball, refined balls, punch balls, bearing balls, Monel balls, metering balls, scratch balls, etc.

However, to get the work done correctly, it is important to find reliable suppliers to carry this material for your needs.. In addition, tungsten Carbide Burrs have sharp edges.. Tungsten carbide burrs are available in different types and sizes for grinding many materials.. It is easy for you to customize your burrs set according to your needs.. Many factors will help you know that the tungsten carbide burrs suppliers you choose are reliable.. When searching for the best tungsten carbide burrs suppliers, you should find a company with a good reputation.. Another important consideration is to check the shipping policy of the company.. Once you have understood all about tungsten carbide burrs, you need a reliable supplier who will provide quality service to your business.. You can also find reliable online resources that list reliable tungsten carbide burr suppliers based on several criteria of quality and price.. First, you should check what other customers say about the company by reading their reviews and seeing if they are happy with their products or services.. Friends and relatives will help you find the Tungsten Carbide Burrs Suppliers on your demands.. Make sure that the company sells quality products and has a good reputation.

Shank Tungsten Carbide Burr Rotary Drill Bits For Rotary Cutter And Solid Carbide Tapered Ball End ... 6Pcs 3MM high speed steel Woodworking Rotary Burr Set File Drill Bit for Wood Carving.. Tungsten Carbide Burrs Easily Cut, Carve, And Notch The Following Materials: Metal Wood Plastic PVC Fiberglass Iron Carbon Steel Stainless Steel Aluminum Stone Ceramic amp Porcelain Plastic, Carbon Fiber Reinforced Plastic (CRP), Glass Fibre Reinforced Plastic (GRP) Brass, Copper amp Bronze Gold, Platinum amp Silver Product Specifications .... In this work, high speed trimming of a multi directional carbon fiber reinforced plastic using a tungsten carbide burr tool is studied.. What Do You Use Carbide Burrs In?. Tungsten Carbide Burrs Easily Cut, Grind, and Engrave the Following Materials: Hardened Steel Carbon Steel Stainless Steel Cast Iron Titanium Aluminum Stone Ceramic & Porcelain Fiberglass Plastic, Carbon Fiber Reinforced Plastic (CRP), Glass Fibre Reinforced Plastic Gold, Platinum & Silver Hard Wood And MUCH .... - Tungsten Carbide Burr Bit Set cutting carving routing bur For Dremel Rotary Tool.. 10 Piece Set of Tungsten Carbide Cutting / Carving / Routing Burrs - BRAND NEW!. These Burr Bits Work On Metal, Wood, Plastic, Fiberglass, PVC, And More - They Are Perfect For Cutting, Carving, Notching, Routing, And ...

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